1. Introduction

Pipeline transmission systems rely on critical rotary machines such as turbines, pumps, compressors, and motors to ensure smooth operation. A Condition Monitoring System (CMS) is essential to detect early failures, prevent unplanned shutdowns, and optimize maintenance costs. This document provides an overview of the CMS and the key rotary equipment used in pipeline transmission systems.

Vibsens Expertise in Condition Monitoring for Pipeline Rotary Machines

Vibsens has a strong track record in providing Condition Monitoring Systems (CMS) for pipeline rotary machines. With several successful projects in the oil & gas, petrochemical, and power generation industries, Vibsens ensures high reliability, safety, and efficiency for turbines, pumps, compressors, and motors.

Vibsens' Services for Pipeline Transmission Industry:

Vibsens has successfully implemented full condition monitoring systems, including sensors, protection, and diagnostic systems in several pipeline industry projects. In some cases, Vibsens has replaced older protection and CMS solutions such as Bently Nevada and Vibrometer systems, upgrading them with V6000 Protection & Condition Monitoring Rack for enhanced reliability and safety.

• Design & Implementation of CMS Solutions for rotary machines.
• Installation, Commissioning, and Calibration of Condition Monitoring Equipment.
• Integration with DCS/SCADA Systems for seamless data transfer.
• Remote Monitoring & Predictive Analytics to detect faults before failures occur.
• Customized Solutions for API 670, ISO 20816, and ISO 7919 compliance.
• Long-term Maintenance & Support for industrial condition monitoring.

Vibsens has delivered CMS solutions for several major projects involving the monitoring of the following common rotary equipment:

• Gas Turbines: General Electric, Nuovo Pignone, Solar, Ruston, Alstom Typhoon.
• Pumps & Compressors: Sulzer, Roodhart.
• Electric Motors: ABB.

By leveraging advanced monitoring technologies and industry expertise, Vibsens continues to support industrial operators in enhancing reliability, reducing maintenance costs, and ensuring long-term equipment performance. Pipeline transmission systems rely on critical rotary machines such as turbines, pumps, compressors, and motors to ensure smooth operation. A Condition Monitoring System (CMS) is essential to detect early failures, prevent unplanned shutdowns, and optimize maintenance costs. This document provides an overview of the CMS and the key rotary equipment used in pipeline transmission systems.

2. Condition Monitoring System Overview

V6000 Compliance with API 670, ISO 20816, and ISO 7919

The V6000 Protection & Condition Monitoring Rack is designed in accordance with API 670, ISO 20816, and ISO 7919 standards, ensuring compliance with industry best practices for vibration monitoring and machinery protection systems.

Key API 670 Compliance Features:

• Real-time Vibration Monitoring & Protection for rotary machines.
• Buffered Sensor Signal Outputs for external analysis.
• Configurable Alarm & Trip Limits to ensure machine safety.
• Redundant Power Supply for continuous operation.
• Modular & Scalable Architecture for flexible integration with different applications.
• Communication via Modbus TCP/IP, OPC UA for seamless connectivity with DCS/SCADA systems.

ISO 20816 Compliance:

• Defines vibration severity levels for different machine types.
• Establishes limits for acceptable and critical vibration levels.
• Ensures early detection of misalignment, imbalance, and wear in rotary machines.
• Applicable to turbines, compressors, pumps, and electric motors.

ISO 7919 Compliance:

• Specifies shaft vibration measurement and evaluation criteria.
• Used for high-speed machinery like gas turbines and centrifugal compressors.
• Ensures protection against excessive shaft displacement and potential failures.

The API 670, ISO 20816, and ISO 7919 standards are widely adopted in the oil & gas, power generation, and petrochemical industries, ensuring reliable condition monitoring and protection of turbines, compressors, and pumps.

1. Key Components of the CMS
2. Sensors & Data Acquisition

• Vibration Sensors (Accelerometers, Velocity, and Displacement Sensors)
• Temperature Sensors (RTD & Thermocouples for Bearing and Winding Temperature)
• Tachometers & Keyphasor Sensors (For Speed and Phase Measurement)

2. Data Processing & Analysis

• V6000 Protection & Condition Monitoring Rack
• CMS Software with Advanced Fault Detection Algorithms
• Alarm & Fault Prediction Capabilities
• Remote Monitoring and Data Analytics

3. Communication & Integration

• Modbus TCP/IP, OPC UA for DCS Integration
• Cloud-Based Storage and Predictive Analytics
• Encrypted Secure Communication for Data Transmission

1. System Architecture

1. On-Site Sensors collect vibration, temperature, and operational data.
2. V6000 Protection System analyzes the data in real-time and provides machine protection.
3. CMS Software processes historical and real-time data to detect failures.
4. Integration with SCADA/DCS ensures alarms and condition data are accessible to plant operators.
5. Cloud & AI Analytics (Optional) for advanced fault detection and predictive maintenance.

1. Key Benefits

SIL2 Certification – A Major Achievement

Vibsens' V6000 Protection & Condition Monitoring Rack is SIL2 (Safety Integrity Level 2) certified, ensuring high reliability and safety for critical rotating machinery. SIL2 certification guarantees that the system meets international functional safety standards (IEC 61508) and provides enhanced fault tolerance for industrial applications.

Key Advantages of SIL2 Certification:

• High-Reliability Monitoring: Ensures protection against critical failures in turbines, compressors, and pumps.
• Redundant Safety Mechanisms: Minimizes false alarms and enhances system availability.
• Compliance with Industry Standards: Fully compliant with API 670, ISO 20816, and ISO 7919.
• Improved Risk Reduction: Significantly lowers the probability of dangerous failures, making operations safer.
• Trusted for Hazardous Environments: Ideal for use in oil & gas, petrochemical, and power generation industries.

✅ Early Fault Detection – Identifies misalignment, imbalance, lubrication issues, and wear.
✅ Minimized Downtime – Prevents unplanned failures and reduces maintenance costs.
✅ Increased Safety – Ensures compliance with industrial safety standards (SIL2).
✅ Optimized Performance – Enhances efficiency of turbines, pumps, and compressors.
✅ Remote Monitoring & Diagnostics – Reduces the need for on-site inspections.

3. Overview of Common Rotary Equipment in Pipeline Transmission Systems

Pipeline transmission systems depend on a variety of rotary equipment to ensure smooth and efficient operation. These machines, including gas turbines, pumps, compressors, and electric motors, play a vital role in maintaining pressure, transporting fluids,. Below is an overview of some of the most commonly used rotary equipment in pipeline transmission systems.

4. Conclusion

The Condition Monitoring System (CMS) for Pipeline Transmission Rotary Machines offers a scalable, real-time monitoring approach for turbines, pumps, compressors, and motors. By implementing this system, companies can increase asset reliability, reduce maintenance costs, and improve safety compliance.

For more information, contact us at Info@Vibsens.com or visit our website: www.Vibsens.com.

Would you like to explore a customized solution for your pipeline transmission system? The Condition Monitoring System (CMS) for Pipeline Transmission Rotary Machines offers a scalable, real-time monitoring approach for turbines, pumps, compressors, and motors. By implementing this system, companies can increase asset reliability, reduce maintenance costs, and improve safety compliance.

Would you like to explore a customized solution for your pipeline transmission system?